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Welding Rod Chart: Electrode Types, Amperage & Uses

Welding electrodes and rod storage in a metal shop

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Complete reference for stick welding electrodes and MIG/TIG filler metals. Covers rod numbering systems, amperage ranges, polarity, welding positions, tensile strength, and how to choose the right rod for every metal type. Updated March 2026.

Stick Electrode Numbering System Explained

Every AWS electrode classification follows a consistent numbering system. Understanding these digits saves you from guessing which rod to grab.

Classification Digit Position What It Means Example (E7018)
E Prefix Electrode (stick rod) E = electrode
70 First 2 digits Minimum tensile strength x 1,000 psi 70,000 psi minimum
1 3rd digit Welding position (1=all, 2=flat/H, 4=flat/H/OH/V-down) All positions
8 4th digit Flux type, coating, and current compatibility Low hydrogen, DCEP/AC

The position digit 1 means flat, horizontal, vertical, and overhead. Position digit 2 means flat and horizontal fillet only. Position digit 4 adds vertical-down capability to flat, horizontal, and overhead.

Last Digit Current & Coating Codes

Last Digit Flux/Coating Type Compatible Current Penetration
0High cellulosic sodiumDCEPDeep
1High cellulosic potassiumAC or DCEPDeep
2High titania sodiumAC or DCENMedium
3High titania potassiumAC, DCEP, or DCENLight
4Iron powder, titaniaAC, DCEP, or DCENLight-Medium
5Low hydrogen sodiumDCEPMedium
6Low hydrogen potassiumAC or DCEPMedium
7High iron oxide, iron powderAC, DCEP, or DCENMedium
8Low hydrogen, iron powderAC or DCEPMedium

Complete Welding Rod Chart

All common stick electrodes with AWS classification, polarity, position, tensile strength, amperage range, and typical applications. Use these amperage ranges as starting points and fine-tune based on your welder and material condition.

Electrode Polarity Position Tensile Strength 3/32" Amps 1/8" Amps 5/32" Amps Common Uses
E6010 DCEP only All (1) 62,000 psi 40–80A 75–125A 110–165A Root passes, pipe, dirty steel
E6011 AC or DCEP All (1) 62,000 psi 40–85A 75–130A 110–170A Repairs, rusty metal, AC machines
E6013 AC, DCEP, or DCEN All (1) 62,000 psi 40–90A 80–130A 105–180A Sheet metal, auto body, beginners
E7014 AC, DCEP, or DCEN All (1) 70,000 psi 70–100A 100–150A 130–200A General fabrication, fillet welds
E7018 DCEP (AC capable) All (1) 70,000 psi 70–100A 90–140A 120–180A Structural steel, code work, critical joints
E7024 AC, DCEP, or DCEN Flat & H-fillet (2) 70,000 psi 90–130A 130–190A 180–250A High deposition flat/horizontal welds
E308L DCEP All (1) 80,000 psi 45–90A 80–120A 100–145A 304/308 stainless steel
E309L DCEP All (1) 80,000 psi 45–90A 80–120A 100–145A Stainless-to-carbon dissimilar welds
E316L DCEP All (1) 80,000 psi 45–90A 80–120A 100–145A 316 stainless, marine, chemical service
ER70S-6 DCEP (MIG wire) All (1) 70,000 psi See MIG settings chart MIG welding mild steel, general fabrication

Amperage values are for flat position. Reduce by 10–15% for vertical and overhead positions. Store low-hydrogen rods (7018, 7014, 7024) in a rod oven at 250–300°F after opening.

Rod-by-Rod Reference

E6010 — Deep Penetration, DC Only

The E6010 is the pipeline welder's rod. Its cellulosic coating produces a fast-freeze slag that allows all-position welding, and its digging arc burns through rust, mill scale, and light contamination better than any other common electrode. Used for root passes on pipe and structural applications where complete fusion is critical.

DiameterAmperagePolarityApplication
3/32" (2.4mm)40–80ADCEPRoot passes, thin pipe
1/8" (3.2mm)75–125ADCEPGeneral root passes, pipe welding
5/32" (4.0mm)110–165ADCEPFill passes, structural
3/16" (4.8mm)140–210ADCEPHeavy structural, cap passes

E6011 — All-Position, AC/DC Compatible

The E6011 is the most versatile rod for field work and repairs. It runs on AC (buzz-box) welders or DC, making it the go-to choice when power source options are limited. Similar penetration characteristics to E6010, but the potassium-enhanced flux enables AC operation. Ideal for farm repairs, rusty equipment, and maintenance work where you need to weld through contaminated surfaces.

DiameterAmperagePolarityApplication
3/32" (2.4mm)40–85AAC or DCEPSheet metal, thin material
1/8" (3.2mm)75–130AAC or DCEPGeneral purpose, repairs
5/32" (4.0mm)110–170AAC or DCEPStructural, farm repairs
3/16" (4.8mm)140–215AAC or DCEPHeavy fabrication

E6013 — Beginner-Friendly, Light Penetration

The E6013 is the recommended starting rod for new welders. Easy arc starts, smooth operation, runs on all polarities, and produces clean beads with easy slag removal. Light penetration makes it ideal for thinner materials where burn-through is a concern. Not suited for structural work or code applications — use 7018 for those.

DiameterAmperagePolarityApplication
3/32" (2.4mm)40–90AAC, DCEP, or DCENSheet metal, auto body
1/8" (3.2mm)80–130AAC, DCEP, or DCENLight fabrication, practice
5/32" (4.0mm)105–180AAC, DCEP, or DCENMedium general fabrication

E7014 — Iron Powder, Higher Deposition

The E7014 bridges the gap between 6013 and 7018. Iron powder added to the flux increases deposition rate without the strict moisture-sensitivity of low-hydrogen rods. Good all-around rod for general fabrication where you want better fill rates than 6013 but don't need the full structural certification of 7018.

DiameterAmperagePolarityApplication
3/32" (2.4mm)70–100AAC, DCEP, or DCENGeneral purpose fillet welds
1/8" (3.2mm)100–150AAC, DCEP, or DCENMedium fabrication
5/32" (4.0mm)130–200AAC, DCEP, or DCENProduction fillet welds
3/16" (4.8mm)175–260AAC, DCEP, or DCENHeavy fabrication

E7018 — Low Hydrogen, Code-Quality Welds

The E7018 is the standard rod for structural and code-certified welding. Its low-hydrogen flux produces welds with superior impact toughness and crack resistance, required by AWS D1.1 Structural Welding Code and most other structural specifications. Must be stored in a rod oven at 250–300°F — moisture absorption degrades performance and can cause hydrogen cracking in high-strength base metals.

DiameterAmperagePolarityApplication
3/32" (2.4mm)70–100ADCEP (AC)Root passes, critical joints
1/8" (3.2mm)90–140ADCEP (AC)Structural, code work
5/32" (4.0mm)120–180ADCEP (AC)Heavy structural, fill passes
3/16" (4.8mm)150–220ADCEP (AC)Heavy plate, high deposition
7/32" (5.6mm)200–275ADCEP (AC)Industrial, thick sections

E7024 — High Deposition Flat/Horizontal Only

The E7024 (also called "jet rod") packs iron powder in its thick coating for extremely high deposition rates — up to 50% higher than E7018 at comparable amperages. The thick slag limits use to flat and horizontal positions. Use this rod when you need to fill large fillet welds quickly and position isn't a constraint.

DiameterAmperagePolarityApplication
3/32" (2.4mm)90–130AAC, DCEP, or DCENSmall fillet welds, flat only
1/8" (3.2mm)130–190AAC, DCEP, or DCENMedium fillet welds
5/32" (4.0mm)180–250AAC, DCEP, or DCENLarge fillet welds
3/16" (4.8mm)230–315AAC, DCEP, or DCENProduction welding, thick plate

Stainless Steel Electrodes: E308L, E309L, E316L

Stainless steel electrodes require DCEP polarity. Use a shorter arc than with mild steel rods, keep interpass temperature below 350°F to prevent sensitization, and always use a stainless steel brush (never a carbon steel brush) for cleanup.

Electrode 1/16" Amps 3/32" Amps 1/8" Amps 5/32" Amps Base Metal Match
E308L 25–40A 45–90A 80–120A 100–145A 304, 308 stainless
E309L 25–40A 45–90A 80–120A 100–145A Stainless-to-carbon, 309 stainless
E316L 25–40A 45–90A 80–120A 100–145A 316, 317 stainless

The "L" suffix means low carbon content (0.03% max), which reduces carbide precipitation in the heat-affected zone and improves corrosion resistance of the finished weld.

Rod Selection by Metal Type

Use this quick-reference table to select the right electrode for your base material.

Base Metal First Choice Alternate Notes
Mild steel (clean) E7018 E6013, E7014 7018 for structural; 6013 for thin/hobby
Mild steel (rusty/dirty) E6010 E6011 Cellulosic coatings handle contamination
High-strength steel E7018 E8018, E9018 Match rod strength to base metal; preheat often required
304 stainless steel E308L E309L Keep interpass temp below 350°F
316 stainless steel E316L E309L Molybdenum content resists pitting
Stainless to carbon steel E309L E312 Higher alloy content handles dilution
Cast iron ENiFe-CI (nickel) ENi-CI Preheat to 400–700°F; slow cooling critical
Pipe (root pass) E6010 E6011 Fast-freeze slag enables downhill root
Pipe (fill/cap) E7018 E7016 Low hydrogen for crack resistance
Thin sheet (under 3/16") E6013 E6011 Light penetration reduces burn-through risk

Electrode Storage Guide

Proper electrode storage directly affects weld quality. Moisture is the primary enemy, especially for low-hydrogen rods.

Electrode Type Moisture Sensitivity Storage Temp Reconditioning Risk if Wet
E7018, E7016 (low hydrogen) Very High 250–300°F rod oven 500–700°F for 1 hour Hydrogen cracking, porosity
E6010 (cellulosic) Low Dry location, sealed container Not required Spatter, rough bead
E6011 (cellulosic) Low Dry location, sealed container Not required Spatter, rough bead
E6013 (rutile) Low-Medium Dry location, sealed container 200–250°F for 30 min Porosity, rough starts
E308L, E316L (stainless) Medium-High 250–300°F rod oven 400–550°F for 1 hour Porosity, corrosion issues

Rod Oven Tip

If you don't have a rod oven, store unopened 7018 cans in their original hermetically sealed containers and only open one at a time. Rods exposed to humidity for more than 4–8 hours should be reconditioned before use on structural applications.

Recommended Electrodes

These are the rods used by professional welders and serious hobbyists. Each brand offers consistent quality and reliable arc performance.

Lincoln Electric

Excalibur 7018 MR

★★★★★ 4.8/5
Best 7018
E7018 Low Hydrogen ~$30/5 lb
  • Moisture-resistant (MR) coating stays dry longer
  • Consistent arc starts and smooth bead profile
  • AWS D1.1 structural certification
  • Available in 1/8" and 5/32" diameters
Hobart

418 7018 Electrode

★★★★★ 4.7/5
Best Value 7018
E7018 Low Hydrogen ~$25/5 lb
  • Excellent arc stability on DCEP and AC
  • Low spatter, easy slag removal
  • Good for structural and code applications
  • Consistent performance batch-to-batch
Forney

E6013 Welding Rod

★★★★☆ 4.4/5
Best for Beginners
E6013 AC/DC ~$15/5 lb
  • Easy arc starts, even for beginners
  • Smooth bead, light penetration
  • Runs on AC, DCEP, and DCEN
  • Great for sheet metal and auto body

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Need Help Setting Your Welder?

Once you've selected your rod, use our welding settings chart to dial in amperage, voltage, and wire speed for your specific material thickness.

Welding Settings Chart

Frequently Asked Questions

The E prefix stands for electrode. The first two or three digits indicate the minimum tensile strength in thousands of psi. The second-to-last digit indicates the welding positions (1 = all positions, 2 = flat and horizontal only, 4 = flat, horizontal, overhead, and vertical-down). The last digit codes the flux type and usable current. For example, E7018: E = electrode, 70 = 70,000 psi tensile, 1 = all positions, 8 = low hydrogen iron powder coating, DCEP or AC.

The E6013 is widely considered the best welding rod for beginners. It starts easily, runs on AC or DC, tolerates a slightly longer arc length, produces smooth beads with easy slag removal, and has light penetration that reduces burn-through risk on thinner materials. Use 1/8" diameter at 80–130 amps in the flat position to start. Once you're comfortable with arc control, move to 7018 for structural work.

Standard E7018 rods are rated DCEP as the primary polarity. Some E7018 formulations are AC-compatible when the welder has sufficient open-circuit voltage (typically 70V or higher). Look specifically for E7018 AC-rated versions from Lincoln or Hobart. For AC-only buzz-box machines, the E6011 is a better choice — it reliably runs on AC and provides similar all-position capability.

Low-hydrogen rods (7018, 7016, 7014, 308L, 316L) must be stored in a rod oven at 250–300°F after opening. Exposure to moisture causes hydrogen pickup in the weld, leading to porosity and delayed hydrogen cracking. Basic rods (6010, 6011, 6013) are less sensitive but should be stored in a sealed, dry container. If 7018 rods have been exposed to humidity for more than a few hours, recondition them at 500–700°F for one hour before use on critical structural welds.

For welding 304 stainless steel, use E308L electrodes. For 316 stainless, use E316L. When welding stainless to carbon steel (dissimilar metals), use E309L — it has higher chromium and nickel content to handle dilution from the carbon steel side without losing corrosion resistance. Always use DCEP polarity, keep interpass temperature below 350°F, and clean with a dedicated stainless wire brush (never carbon steel).