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Wood Screw Pilot Hole Chart

Pilot hole sizes for wood screws: a #6 screw needs 5/64" in softwood and 3/32" in hardwood; a #8 needs 7/64" and 1/8"; a #10 needs 1/8" and 9/64". The clearance (shank) hole for a #8 is 11/64", and a 5/16" lag screw needs a 3/16" pilot in softwood or 7/32" in hardwood. The full chart covers every gauge from #2 to #14.Updated 2026

Pilot hole drilling setup with drill bits and screws

Photo via Unsplash

Complete reference guide for pilot hole, clearance hole, and countersink sizes for all common wood screw gauges and types.

Using the correct pilot hole size prevents wood from splitting, ensures screws drive straight, and creates the strongest possible joint. This comprehensive chart covers standard wood screws, deck screws, pocket hole screws, lag bolts, and specialty fasteners.

⚡ Quick Answer

Drill a smaller pilot hole in softwood (pine, cedar, fir) and a larger one in hardwood (oak, maple, walnut), since dense hardwood splits more easily. For a common #8 wood screw, use a 7/64" (2.8mm) pilot in softwood and 1/8" (3.2mm) in hardwood. A #6 screw needs 5/64" softwood / 3/32" hardwood, and a #10 screw needs 1/8" softwood / 9/64" hardwood. See the full chart below for every gauge from #2 to #14, plus clearance and countersink sizes. Using a pocket hole jig instead? See the pocket hole screw size chart.

Most-Used Pilot Hole Sizes at a Glance

ScrewPilot (softwood)Pilot (hardwood)Clearance hole
#65/64" (2.0mm)3/32" (2.4mm)9/64" (3.6mm)
#87/64" (2.8mm)1/8" (3.2mm)11/64" (4.4mm)
#101/8" (3.2mm)9/64" (3.6mm)3/16" (4.8mm)
#129/64" (3.6mm)5/32" (4.0mm)7/32" (5.6mm)
#145/32" (4.0mm)11/64" (4.4mm)1/4" (6.4mm)
5/16" lag3/16" (4.8mm)7/32" (5.6mm)5/16" (8mm)
3/8" lag1/4" (6.4mm)5/16" (8mm)3/8" (9.5mm)
Tools for this chart
LLDSIMEX 60-Piece TiN-Coated HSS Drill Bit SetGrizzly PRO M2 HSS TiN-Coated Drill Bit Set, 115 pc
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Same values as the full charts below; hardwood gets the larger pilot because dense wood splits more easily.

Standard Wood Screw Pilot Hole Chart (#2 - #14)

This chart shows pilot hole sizes for standard wood screws. The softwood column is for pine, cedar, fir, and similar species. The hardwood column is for oak, maple, walnut, and other dense woods.

Screw Gauge Screw Diameter Pilot Hole (Softwood) Pilot Hole (Hardwood) Clearance Hole (Shank) Countersink Diameter
#2 0.086" (2.2mm) 1/16" (1.6mm) 1/16" (1.6mm) 3/32" (2.4mm) 3/16" (4.8mm)
#3 0.099" (2.5mm) 1/16" (1.6mm) 5/64" (2.0mm) 7/64" (2.8mm) 7/32" (5.6mm)
#4 0.112" (2.8mm) 1/16" (1.6mm) 5/64" (2.0mm) 1/8" (3.2mm) 1/4" (6.4mm)
#5 0.125" (3.2mm) 5/64" (2.0mm) 3/32" (2.4mm) 9/64" (3.6mm) 1/4" (6.4mm)
#6 0.138" (3.5mm) 5/64" (2.0mm) 3/32" (2.4mm) 9/64" (3.6mm) 9/32" (7.1mm)
#7 0.151" (3.8mm) 3/32" (2.4mm) 7/64" (2.8mm) 5/32" (4.0mm) 5/16" (8mm)
#8 0.164" (4.2mm) 7/64" (2.8mm) 1/8" (3.2mm) 11/64" (4.4mm) 5/16" (8mm)
#9 0.177" (4.5mm) 7/64" (2.8mm) 1/8" (3.2mm) 3/16" (4.8mm) 3/8" (9.5mm)
#10 0.190" (4.8mm) 1/8" (3.2mm) 9/64" (3.6mm) 3/16" (4.8mm) 3/8" (9.5mm)
#12 0.216" (5.5mm) 9/64" (3.6mm) 5/32" (4.0mm) 7/32" (5.6mm) 7/16" (11mm)
#14 0.242" (6.1mm) 5/32" (4.0mm) 11/64" (4.4mm) 1/4" (6.4mm) 1/2" (12.7mm)

The bits that drill every hole on this chart

One indexed bit set plus a countersink covers every pilot and clearance size in the tables above.

DEWALT 29-Piece Titanium Pilot Point Drill Bit Set (DW1369) Better Pick DEWALT 29-Piece Titanium Pilot Point Drill Bit Set (DW1369) 1/16" to 1/2" covers every pilot size on this chart Under $250 Check Price on Amazon EZARC 15-Piece Tapered Countersink Bit Set Good Pick EZARC 15-Piece Tapered Countersink Bit Set Tapered bits plus plug cutters for wood screws Under $50 Check Price on Amazon DEWALT 3-Piece Countersink Set (DW2535) Budget Pick DEWALT 3-Piece Countersink Set (DW2535) #6, #8, #10 pilot and countersink in one pass Under $25 Check Price on Amazon

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Sheet Metal Screw Pilot Hole Chart

Sheet metal screws have sharper threads designed to cut into thin metal. When used in wood, use the softwood pilot hole size.

Screw Size Screw Diameter Pilot Hole (Thin Metal) Pilot Hole (Thick Metal) Pilot Hole (Wood)
#4 0.112" (2.8mm) 3/32" (2.4mm) 7/64" (2.8mm) 1/16" (1.6mm)
#6 0.138" (3.5mm) 7/64" (2.8mm) 1/8" (3.2mm) 5/64" (2.0mm)
#8 0.164" (4.2mm) 1/8" (3.2mm) 9/64" (3.6mm) 7/64" (2.8mm)
#10 0.190" (4.8mm) 9/64" (3.6mm) 5/32" (4.0mm) 1/8" (3.2mm)
#12 0.216" (5.5mm) 11/64" (4.4mm) 3/16" (4.8mm) 9/64" (3.6mm)
#14 0.242" (6.1mm) 3/16" (4.8mm) 13/64" (5.2mm) 5/32" (4.0mm)

Deck Screw Pilot Hole Chart

Deck screws are designed for exterior use with coarse threads. Most have a self-drilling tip, but pilot holes are still recommended for hardwoods and near edges.

Screw Size Screw Diameter Pilot Hole (Softwood/PT Lumber) Pilot Hole (Hardwood Decking) Clearance Hole
#7 (2") 0.151" (3.8mm) 3/32" (2.4mm) 7/64" (2.8mm) 5/32" (4.0mm)
#8 (2-1/2") 0.164" (4.2mm) 7/64" (2.8mm) 1/8" (3.2mm) 11/64" (4.4mm)
#9 (3") 0.177" (4.5mm) 7/64" (2.8mm) 1/8" (3.2mm) 3/16" (4.8mm)
#10 (3-1/2") 0.190" (4.8mm) 1/8" (3.2mm) 9/64" (3.6mm) 3/16" (4.8mm)
#12 (4") 0.216" (5.5mm) 9/64" (3.6mm) 5/32" (4.0mm) 7/32" (5.6mm)

Pocket Hole Screw Pilot Hole Chart

Pocket hole screws (like Kreg screws) are designed for pocket hole joinery. The pocket hole jig creates the angled hole, but you may need pilot holes in the receiving piece for hardwoods.

Material Thickness Screw Length Screw Type Pilot Hole (Hardwood Only) Drill Bit Size
1/2" 3/4" Fine Thread 5/64" (2.0mm) 3/8" step drill
3/4" 1-1/4" Coarse/Fine 5/64" (2.0mm) 3/8" step drill
1" 1-1/2" Coarse/Fine 3/32" (2.4mm) 3/8" step drill
1-1/4" 2" Coarse/Fine 3/32" (2.4mm) 3/8" step drill
1-1/2" 2-1/2" Coarse/Fine 7/64" (2.8mm) 3/8" step drill

Pocket Hole Tip

Use coarse-thread pocket screws for softwoods and plywood. Use fine-thread screws for hardwoods and MDF. Pilot holes in the receiving piece are typically only needed for dense hardwoods like oak, maple, or walnut.

Lag Screw / Lag Bolt Pilot Hole Chart

Lag screws (lag bolts) require two-stage drilling: a pilot hole for the threaded portion and a clearance hole for the unthreaded shank.

Lag Screw Diameter Pilot Hole (Softwood) Pilot Hole (Hardwood) Clearance Hole (Shank) Counterbore (Washer)
1/4" 5/32" (4.0mm) 3/16" (4.8mm) 1/4" (6.4mm) 5/8" (16mm)
5/16" 3/16" (4.8mm) 7/32" (5.6mm) 5/16" (8mm) 3/4" (19mm)
3/8" 1/4" (6.4mm) 5/16" (8mm) 3/8" (9.5mm) 7/8" (22mm)
7/16" 5/16" (8mm) 3/8" (9.5mm) 7/16" (11mm) 1" (25mm)
1/2" 3/8" (9.5mm) 7/16" (11mm) 1/2" (12.7mm) 1-1/8" (29mm)
5/8" 1/2" (12.7mm) 9/16" (14mm) 5/8" (16mm) 1-3/8" (35mm)
3/4" 5/8" (16mm) 11/16" (17mm) 3/4" (19mm) 1-1/2" (38mm)

Charts by Screw Type

Standard Wood Screws

Traditional wood screws with tapered shanks. The pilot hole should be drilled to full screw depth. These screws typically have slotted or Phillips heads.

Gauge Root Diameter Pilot (Softwood) Pilot (Hardwood) Notes
#6 0.091" 5/64" 3/32" Common for light-duty work
#8 0.108" 7/64" 1/8" Most popular size for furniture
#10 0.128" 1/8" 9/64" Good for cabinetry and trim
#12 0.148" 9/64" 5/32" Heavy-duty applications

Self-Drilling Screws

Self-drilling screws have a drill-point tip that eliminates the need for pilot holes in most softwoods and thin materials. However, pilot holes are still recommended for hardwoods and near edges.

Screw Size When to Use Pilot Hole Pilot Size (if needed) Typical Applications
#6 Hardwood, near edges 1/16" - 5/64" Light construction, trim
#8 Hardwood, near edges, dense PT lumber 5/64" - 3/32" General construction, decking
#10 Hardwood, near edges, structural 3/32" - 7/64" Framing, heavy construction
#12 Almost always recommended 7/64" - 1/8" Heavy structural work

Structural Screws (GRK, Spax, TimberLok)

Premium structural screws like GRK, Spax, and TimberLok feature aggressive threads, self-drilling tips, and special coatings. They are engineered to be driven without pilot holes in most applications.

Screw Diameter Pilot Hole Needed? Pilot Size (if used) Best Practices
0.151" (#7) Rarely - only dense hardwoods 3/32" Drive at medium-high speed
0.164" (#8) Rarely - hardwoods, near edges 7/64" Let screw do the work
0.190" (#10) Sometimes - hardwoods, thin stock 1/8" Back off if resistance increases
5/16" Recommended for hardwoods 3/16" Use in structural applications
3/8" Recommended in most cases 1/4" Heavy timber connections

Structural Screw Tip

GRK, Spax, and similar structural screws have special thread designs that cut fibers rather than displacing them. This reduces splitting but still benefits from pilot holes in very dense materials like white oak, ipe, or exotic hardwoods.

When to Use Pilot Holes: Complete Guide

Always Use Pilot Holes

  • Hardwoods (oak, maple, walnut, cherry)
  • Exotic woods (ipe, teak, mahogany)
  • Near board edges (within 1" of edge)
  • Near board ends (within 2" of end)
  • Old, dry, or brittle wood
  • Thin stock (under 1/2")
  • Large screws (#10 and up)
  • Dense pressure-treated lumber
  • Plywood edges
  • MDF and particleboard edges

Pilot Holes Usually Not Required

  • Softwoods (pine, cedar, fir, spruce)
  • Small screws (#6 and under) in softwood
  • Self-drilling screws in softwood
  • Structural screws (GRK, Spax) in softwood
  • Screws well away from edges
  • Sheet goods (plywood, OSB face)
  • Green or wet lumber

Benefits of Pilot Holes

  • Prevents wood from splitting
  • Ensures screws drive straight
  • Reduces driving torque required
  • Allows precise screw placement
  • Creates stronger joints in hardwood
  • Prevents stripped screw heads
  • Extends drill/driver battery life

Pilot Hole Best Practices

  • Match drill bit to screw root diameter
  • Drill to full screw thread depth
  • Keep drill perpendicular to surface
  • Use depth stop for consistency
  • Clear chips from hole before driving
  • Wax screws for easier driving
  • Use tapered bits for countersinking

Pilot Hole Depth Guidelines

Application Pilot Hole Depth Notes
Softwood - standard screws 1/2 to 2/3 of screw length Deeper if near edges
Hardwood - standard screws Full thread length Match screw thread depth
Lag screws Full thread length Plus clearance hole for shank
Edge screwing Full screw length Prevents splitting at end
End grain Full screw length Slightly larger diameter too

Need to Calculate Tap Drill Sizes?

Use our Drill and Tap Size Calculator for machine threads, including SAE, metric, and NPT pipe threads.

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Recommended Drill Bit Sets for Pilot Holes

Having the right drill bits on hand makes pilot hole drilling fast and accurate. These sets cover the full range of sizes in the charts above.

DEWALT

DW1354 14-Piece Titanium Drill Bit Set

Best Overall
14 Pieces Titanium Coated Pilot Point Tips
  • Pilot Point tips start on contact, no walking or skating
  • Titanium coating for long life and reduced friction
  • Covers sizes from 1/16" to 3/8" for most pilot hole needs
  • Tough case with labeled slots for quick size selection
W.L. Fuller

10349003C Countersinks with Taper Drills (Set of 3)

Best for Countersinking
#6, #8, #10 Taper-Point Drills Countersink & Pilot in One
  • Taper-point drill and countersink cut the pilot and head seat together
  • Sized for the most common #6, #8, and #10 wood screws
  • Tapered pilot matches the screw shank for a tight, strong hold
  • Ideal for furniture, cabinetry, and finish carpentry

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Sources

Researched from published specifications and standards, not hands-on testing. Not professional advice.

Frequently Asked Questions

5/64" (2.0mm) in softwood such as pine or cedar, and 3/32" (2.4mm) in hardwood such as oak or maple. The clearance hole for the shank of a #6 is 9/64" (3.6mm).

11/64" (4.4mm). Drill it through the top board so the screw pulls the two pieces tight; the pilot hole in the bottom board is 7/64" in softwood or 1/8" in hardwood.

1/4" (6.4mm) in softwood and 5/16" (8mm) in hardwood, with a 3/8" clearance hole through the piece being fastened. For a 5/16" lag screw, use 3/16" in softwood and 7/32" in hardwood.

For a #8 wood screw, use a 7/64" (2.8mm) pilot hole in softwood or a 1/8" (3.2mm) pilot hole in hardwood. The clearance hole (shank hole) should be 11/64" (4.4mm), and the countersink diameter is 5/16" (8mm). The #8 gauge is the most common size for furniture and cabinetry projects.

Not always. Pilot holes are essential for hardwoods to prevent splitting and for screws near edges or ends of boards. In softwood like pine or cedar, smaller screws (#6 and under) often don't need pilot holes if driven away from edges. Self-drilling and structural screws like GRK or Spax are specifically designed to be driven without pilot holes in most softwood applications, though pilot holes still help in hardwoods.

A pilot hole is drilled in the piece receiving the screw threads and is smaller than the screw diameter to allow the threads to bite and grip. A clearance hole (also called a shank hole or body hole) is drilled in the top piece and is larger than the screw shank, allowing the screw to pass through freely. This setup lets the screw pull the two pieces tightly together rather than just threading through both. For the strongest joints, use both a pilot hole and clearance hole.

Hardwoods like oak and maple are denser and more prone to splitting because their fibers resist displacement. Larger pilot holes remove more material, reducing the stress on wood fibers when the screw is driven. Softwoods like pine and cedar are more forgiving - their fibers compress around the screw threads, allowing smaller pilot holes for better grip. Using a softwood-sized pilot in hardwood risks splitting, while using hardwood-sized pilots in softwood may result in less holding power.

Drill a 3/16 inch pilot hole for a 5/16 inch lag bolt in softwood and 7/32 inch in hardwood, with a 5/16 inch clearance hole through the piece being fastened so the shank passes freely. Pilot the full thread length, not just the tip, and wax the threads on long lags; a 3/8 inch lag steps up to 1/4 inch softwood and 5/16 inch hardwood, as in the lag screw table above.

A 7/16-14 UNC tap uses a 3/8 inch tap drill for a standard 75 percent thread; 7/16-20 UNF uses a 25/64 inch (letter W) drill. Those are machine-screw tap sizes rather than wood screw pilot holes, so use the drill and tap size chart for the full UNC, UNF and metric hole and tap size list.